Route Optimization Experiment
ML-driven route planning and demand forecasting can reduce per-delivery costs by at least 10% and improve on-time delivery SLAs from 82% to 90%+.
15%
Cost Per Delivery
Down from $8.40 avg
97%
On-Time Delivery
Up from 82% baseline
$3.2M
Annual Savings
Projected at scale
3
Months to Full Deploy
Across 50+ centers
Disconnected Systems Causing Delivery Failures
A national logistics provider operating 50+ distribution centers was struggling with visibility across their supply chain. Their warehouse management, transportation management, and customer systems operated in silos.
Route planning was largely manual, with dispatchers spending 3-4 hours each morning optimizing loads based on incomplete information. On-time delivery sat at 82%.
Inventory forecasting relied on spreadsheets and gut instinct. Stockouts were common at high-demand locations while other facilities sat on excess inventory, tying up $18M+ in working capital.
Controlled Experiment Across Distribution Centers
We ran a controlled 90-day experiment across 3 distribution centers (representing 12% of total volume), comparing AI-optimized routing against existing manual dispatch logic.
Primary metrics included cost per delivery, on-time delivery rate, total miles driven, and dispatcher planning time. Secondary metrics tracked driver satisfaction and customer complaint volume.
We controlled for geographic and seasonal variations by selecting centers with similar historical performance and running the experiment across a full quarter.
Measured Variables
Unified Intelligence Platform
We deployed Phoenix AI Platform to create a unified intelligence layer connecting WMS, TMS, and customer systems for real-time decision-making.
The route optimization engine uses ML models trained on historical delivery data, traffic patterns, and customer preferences to generate optimal routes in minutes instead of hours.
Demand forecasting models analyze historical sales data, seasonal patterns, and external signals to predict inventory needs 2-4 weeks ahead with significantly improved accuracy.
Results Exceeded All Targets
Within the 90-day experiment, treatment centers achieved a 15% reduction in cost per delivery—exceeding our 10% target. On-time delivery improved to 97%, far surpassing the 90% goal.
Dispatcher planning time dropped from 3-4 hours to under 30 minutes per morning, freeing them to focus on exception management and customer communication.
Based on the experiment results, the company approved full deployment across all 50+ distribution centers, projecting $3.2M in annual savings at scale.
“The results speak for themselves. We went from spending hours on manual routing to having AI-optimized plans ready before the first truck leaves. Our drivers are happier, our customers are happier, and our margins have never been better.”
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